Products – MASAM s.r.o. https://en.masam.sk Mon, 17 Mar 2025 12:44:54 +0000 en-US hourly 1 https://wordpress.org/?v=6.8.2 https://en.masam.sk/data/uploads/2018/02/cropped-masam-blog-32x32.jpg Products – MASAM s.r.o. https://en.masam.sk 32 32 FSW TOOLS https://en.masam.sk/products/fsw-tools/fsw-tools/ Thu, 19 Dec 2024 11:49:50 +0000 https://masam.sk/produkty/uncategorized/fsw-nastroje/

FSW TOOLS

We have expanded our product portfolio by tools for FSW (Friction Stir Welding) technology. This welding method makes it possible to create high-strength joints without melting the material, which ensures exceptional quality and reliability. We at MASAM are ready to provide solutions for the most demanding industrial applications.

FSW is a modern method of joining materials, which has gained great popularity in various industries in recent years. This method of joining materials is the result of constant research and development in the field of material engineering. FSW technology uses heat generated by friction between the rotating tool head and the joined material. This process makes it possible to join different metals and their alloys, but also other materials such as polymers and composites

During welding, a rotary tool with a specially adapted tip and shoulder is pressed into the welded metals. Heating occurs due to friction and plastic deformation of materials. The tool arm generates the main part of the heat in the process and at the same time prevents the material from being blown out of the joint. When the temperature of the material rises to about 80% of the melting point, the material around the tip softens, mixes and forms a weld joint. During the process, intense plastic deformation occurs at elevated temperature. The fine microstructure in the welds created by friction welding is responsible for the good mechanical properties of the joints.

Use of FSW

The current state of application of FSW technology in industry is very positive. FSW is used in various industries such as automotive, aerospace, marine, energy and others.

Machines and equipment for FSW technology

The choice of the most suitable equipment for FSW technology affects many factors that will determine the concept of the entire workplace. Machines are available for smaller dimensions of welded assemblies, but also devices for large-scale applications. It goes without saying that the possibility of automating the welding process and interoperation manipulation is possible.

Vertical machining centre

Vertical machining centre options with Friction Stir Welding (FSW) capabilities. The machine is equipped with a powerful spindle, a vertical moving head and a fixed table for machining extremely long and heavy workpieces. The machine also provides high feed rates to reduce no-cut and no-weld times.

Gantry machine

The gantry machine type is mainly intended for friction stir welding with large product dimensions and flat structure, especially for welding aluminium alloy products.

  • Robust design with a long service life
  • Suitable for heavy industrial use
  • Dimension according to the customer’s request
  • Tool change (magazine)
  • Tool length calibration

More options

  • Two-portal system for demanding applications
  • 3D applications
  • Automated unloading to produce small parts
  • Automatic loading of parts (from the conveyor)
  • Possibility of automatic loading from the magazine

Benefits of FSW technology

FSW offers many advantages over traditional joining methods, such as increased joint strength and reliability.

  • No additional material as welding wire is needed
  • No need for shielding gas
  • Better working environment and safety thanks to the absence of toxic fumes
  • Lower scrap and breakdown costs
  • Great weld appearance and minimal under/over alignment
  • Reduced distortion compared to conventional welding
  • Welds with similar mechanical and physical properties to the base material
  • Low impact on the environment.

Implementation of the FSW process                            

  • Consulting – a tailor-made solution according to the customer’s requirements;
  • Concept – process parameters, fixture development, preliminary testing;
  • FSW tool – design, manufacture and delivery with regard to a specific application;
  • Production machine – design, production and delivery incl. clamping device;
  • Integration – implementation into the customer’s infrastructure;
  • Testing – production of samples, tool life tests, weld tests;
  • Process – stability, optimization and monitoring.
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LARGE-FORMAT 3D PRINTING https://en.masam.sk/products/machine-tools/large-format-3d-printing/large-format-3d-printing/ Fri, 23 Feb 2024 14:09:37 +0000 https://masam.sk/produkty/uncategorized/velkoformatova-3d-tlac/

LARGE-FORMAT 3D PRINTING

We will print a form, part, design element for you, up to a size of 3 x 1 x 2.5 m. Including the final surface treatment required by you.

What are we printing from?

Certified thermoplastics with patented formulations – short fibre pellets (cellulose, glass, carbon, etc.) Bioplastics, general plastics, high-quality plastics resistant to high temperatures. We are able to process the final surface according to your ideas and requirements.

How do we proceed?

Do you want to try large-format 3D printing? Contact us, we will be happy to prepare a quick print analysis for you to see if the object is suitable for printing and convenient for you. We will recommend a suitable material for you. We are able to perform strength analysis and possible optimization to achieve the required properties.

Will it always be cheaper?
Faster? Better?

It depends on the application, the material used, the printing method, the end use. In some cases, large-format 3D printing will guarantee you a dizzying speed of production, in some cases an unbeatable price, sometimes properties and in some cases all of the above.

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CUBEBOX https://en.masam.sk/products/machine-tools/robotic-cells/cubebox/ Fri, 23 Feb 2024 13:51:14 +0000 https://masam.sk/produkty/uncategorized/cubebox/

CUBEBOX is a storage robotic system for automatic loading and unloading of parts, which we can easily integrate into machine tools. The robot cell is intuitive to use thanks to the RoboCAM control system with a touch screen. Compatibility with common control systems (Fanuc, Siemens, Heidenhain, etc.)

Complete additional services such as preparation of automatic clamping of semi-finished products in the machine, door automation, adaptation of clamping jigs, measuring, deburring or rinsing of the finished part, etc. Streamlining of production is achieved by eliminating errors and rejects, which gives the customer a quick financial return and the possibility of further work changes.

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BIGLIA https://en.masam.sk/products/machine-tools/cnc-lathes/biglia/ Thu, 22 Feb 2024 13:59:07 +0000 https://masam.sk/produkty/uncategorized/biglia/

The lathes are of Italian production from the environment of a family company. High stability of each model series with the option of sub-spindle, Y-axis, tailstock or just driven tools. The machines offer the option of up to three separately programmable turrets, with each position on the headstock capable of carrying a live tool.

The power of the driven tools is up to 15kW, which in certain cases represents the power of the milling center. It is the spindles and turrets that create the added value of Biglia lathes, which are their own production with a fast delivery date. The range of accessories for the machines includes all common options such as probes, ejector blades as well as sophisticated manipulators for removing parts.

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SMEC https://en.masam.sk/products/machine-tools/cnc-lathes/smec/ Thu, 22 Feb 2024 13:39:54 +0000 https://masam.sk/produkty/uncategorized/smec/

South Korean machine tool manufacturer with a wide range of sizes, with chucks up to 32″ with a bar length of 5m. Very good workmanship of the machines with a minimalist design solution and many technical details. The manufacturer offers a wide range of models with many options for different types of production.

SMEC lathes are available as tailstock, driven tooling, sub-spindle and Y-axis variants. The machines can be easily automated by means of robotic loading or bar feeding. Vertical lathes are of robust construction with a sliding guide, cast iron frame for roughing operations.

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BELOTTI https://en.masam.sk/products/machine-tools/cnc-milling-machines/belotti/ Thu, 22 Feb 2024 10:54:28 +0000 https://masam.sk/produkty/uncategorized/belotti/

Belotti specializes in composite and other lightweight materials. The company has gained its reputation especially in the region of northern Italy, where its machines are installed in all traditional car factories. The machines provide several options for efficient machining – double tables for changing pieces, robotic handling, vacuum clamping of parts, and so on.

Many years of development have brought integrated 3D printing, a unique possibility of producing semi-finished products and machining them in one workplace. We also offer machining plotters for plate parts with vacuum clamping, suction and waterjet for trimming.

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CORREA https://en.masam.sk/products/machine-tools/cnc-milling-machines/correa/ Thu, 22 Feb 2024 10:40:20 +0000 https://masam.sk/produkty/uncategorized/correa/

A manufacturer with a huge portfolio of horizontal and portal centers. The machines have a patented solution of mechanical machining heads with the possibility of their automatic replacement, which are cooled by water, BIG+ as standard. CORREA machines offer an oversized concept for continuous operation under high loads with a five-year warranty on the spindle and machine as standard.

In the basic configuration, you get mechanical compensations of the machine to achieve great rigidity, durability and accuracy. The high degree of customer modifications of the machine in individual series is designed for a wide range of applications in industry with the possibility of carousel function and automation in the form of pallet exchange.

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AXILE https://en.masam.sk/products/machine-tools/cnc-milling-machines/axile/ Wed, 21 Feb 2024 13:31:24 +0000 https://masam.sk/produkty/uncategorized/axile/

First-class 5-axis and 3-axis CNC centers for the European market, which are characterized by a robust cast iron construction, powerful KESSLER spindles with cartridge change, which is available in stock. The machines have double torque motors on a rotary table for high dynamics and precise positioning.

AXILE’s 5-axis machines are characterized by excellent ergonomics, as the roof of the machine opens automatically for excellent crane handling. The machine can be obtained with a wide range of palletizing options and with the MILL&TURN version.

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KITAMURA https://en.masam.sk/products/machine-tools/cnc-milling-machines/kitamura/ Tue, 20 Feb 2024 12:32:09 +0000 https://masam.sk/produkty/uncategorized/kitamura/

First-class 5-axis and 3-axis CNC centers for the European market, which are characterized by a robust cast iron construction, powerful KESSLER spindles with cartridge change, which is available in stock. The machines have double torque motors on a rotary table for high dynamics and precise positioning.

 AXILE’s 5-axis machines are characterized by excellent ergonomics, as the roof of the machine opens automatically for excellent crane handling. The machine can be obtained with a wide range of palletizing options and with the MILL&TURN version.

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HARTFORD https://en.masam.sk/products/machine-tools/cnc-milling-machines/hartford/ Mon, 19 Feb 2024 11:32:56 +0000 https://masam.sk/produkty/uncategorized/hartford/

Hartford machines with many years of experience in the production of machine tools offer a great price-performance ratio. Three-axis CNC centers are available with linear or slide guides with sufficient dynamics for precise interpolations, shaped surfaces as well as roughing operations. An additional 4 – 5 axes can be supplied to the machines at favourable prices to expand the technological capabilities of the machine. Upon request, we can also supply a robotic arm for all types of Hartford machines for the possibility of robotization.

Gantry centers are available with the option of placing the head in a pick-up truck to maintain the vertical spindle. Machines with slide guides are equipped with a two-speed gearbox to achieve the maximum volume of material removed.

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